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Sunday, 1 June 2014

Arms Factory




How do modern civilian rifles: a report from the arms factory

 

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  The domestic market is rapidly gaining hunting rifles rifles ORSIS. "Reedus' went on a private factory, which said a new word in the Russian small arms.

Production of modern hunting and sporting rifles branded ORSIS (Latinized abbreviation of the phrase "Weapons systems") began in 2011. Just a year before the company "Promtehnologiya" bought for this purpose the abandoned premises of the Moscow factory automatic lines and in a short time turned them into equipped with the latest technology department. In machine park includes unique equipment such as foreign manufacturers, and developed its own design office.The result is the only plant in Europe, capable of producing trunks in its class.
Italian Shotguns Marocchi of Orsis
Italian Shotguns Marocchi of Orsis
© Антон Тушин/Ridus.ru
Soon the company had detractors, who pointed out that the Board of Directors' Survey Systems "is the son of Deputy Prime Minister Dmitry Rogozin Alex. Under pressure from the press, he was forced to leave the company - a rare case when the high office of his father prevented his son's career.
Today, the company produces a weapon not only branded ORSIS, but also licenses Austrian pistols Glock, Italian rifles Marocchi, carbines, from the American automatic rifle AR-10 rifle and the American M-15 (Russian trunks Hardware overseas).
The wizard verifies the trunk after contouring
The wizard verifies the trunk after contouring
© Антон Тушин/Ridus.ru

© Антон Тушин/Ridus.ru
Actually, barrels, and are a major source of pride ORSIS. Used for the manufacture of stainless steel and carbon steel 416R 4140.
"" Stainless Steel "requires less care and their mechanical properties is the best that can be used for trunk in small arms. In turn, the 4140 can be subjected to the process oksikarbonitratsii, ie chemical quenching, which allows the trunk to get high hardness and wear resistance with increasing slip ratio " - says an expert shooter Ivan Langlois.
Triggers cut out on the machines in the shop EDM
Triggers cut out on the machines in the shop EDM
© Антон Тушин/Ridus.ru
Shpaler narezaet Bole
Shpaler narezaet Bole
© Антон Тушин/Ridus.ru
But corrosion resistance after such treatment and does not smell. Such guns shoot well and long, but for the good care they should be, since the powder fouling takes moisture from the atmosphere, resulting in formation of acids that erode the barrel.
Detailed diagram of T-5000
Detailed diagram of T-5000
© Антон Тушин/Ridus.ru

How to create a high-end rifle

With manufacturing barrel - the highest importance operations - begins production. First workpiece drilled into the bore, after which it contoured. Followed by slicing - tapestries very slowly walks down the barrel. The process takes place on the machine, but watching him relentlessly master. The machine is installed edge ten-coin, if it even a millimeter swing, the process stops until the error in the program. The final stage is the cutting of long - small channels on the outside of the barrel. Doly facilitate barrel by the cut metal. The resulting longitudinal ribs prevent bending of the barrel, and additionally help to better cool the barrel. Upon completion of these procedures barrel polished.
Bed of hazel operate on sptszakazu
Bed of hazel operate on sptszakazu
© Антон Тушин/Ridus.ru
Laminate bar (top) and a bed after treatment on an automatic machine (bottom)
Laminate bar (top) and a bed after treatment on an automatic machine (bottom)
© Антон Тушин/Ridus.ru
Parallel parts are made of the bolt and the trigger - all sorts of processes too much detail all can not describe. In the tree trunk ready to shop for on the automatic bar machine of the laminate which bought in the U.S., made the bed. Then the wizard manually modify the design. According to custom, the bed can be made of hazel and added engraving.
In the center of the bed, made of hazel-to-order, with a medallion with the bear's head (steel engraving)
In the center of the bed, made of hazel-to-order, with a medallion with the bear's head (steel engraving)
© Антон Тушин/Ridus.ru
After painting all the parts and components parts are sent to the assembly shop, where they collected nearly finished product. Then he was sent to a research laboratory for shooting.
"We get from the assembly area and establish a working rifle, specially certified sight. Our task is to get a group of three shots in the control target diameter of not more than 0.5 arc minute at a distance of 100 meters. If the two groups were formed, as expected on the technical task, the target is in control department (OTC), a rifle for delivery to the warehouse. If the rifle, for some reason, does not shoot as it should, we give your comment and direct it to the assembly area.There it was dismantled, modify, according to our comments, and again return to the shooting. And so until the fault is corrected, " - explains Alexander arrows test Shabel'nikov
If the rifle shoots regularly that this plant occurs in almost 100% of cases, held for shooting pulegilzoteki MIA. After that weapons supplied to the final quality control, after which he was awarded the number and fill on his passport. It is important to note that every item on every (!) Stage, even if it's just a painting goes through OTC.
Shooter Test Alexander Shabel'nikov at work
Shooter Test Alexander Shabel'nikov at work
© Антон Тушин/Ridus.ru

Design - is not important, but not least,

The most popular model rifles ORSIS, an absolute record for sales - T-5000.
"The other models are more specialized hunting, sports, and" teshku "take and bodies and sportsmen and hunters and people who just love to shoot at targets, and" Rambo sofa. " Do rifles really unique look, the more it has already appeared in computer games " , - says Ivan Langlois.

© Антон Тушин/Ridus.ru
Electrical discharge machining parts
Electrical discharge machining parts
© Антон Тушин/Ridus.ru
T-5000 is a sniper rifle with a brutal design, which runs as a hunting rifle rifled. A copy of such "teshki" Vladimir Putin gave President Emomali Rahmon.
Reason for the success of this rifle lies in its balance in the broadest sense of the word. It is not inferior to direct competitors Blaser 93 LRS2, Steyr-Mannlicher SSG-04, Sako TRG 42, but it has several advantages. She shot a very comfortable, including .338 - usually the benefit is "horse."And the "teshki" all the elements are chosen so as to maximize comfort shot: straightforward design does not overwhelm the effect muzzle brake reduces recoil up to 50%. The butt has an adjustable butt pad and the cheek, and in folded position is held securely by means of a mechanical lock. In addition, "teshka" noticeably lighter many analogues.
Prison rifle T-5000
Prison rifle T-5000
© Антон Тушин/Ridus.ru
It looks like the T-5000 in finished form
It looks like the T-5000 in finished form
© Антон Тушин/Ridus.ru
Note that unlike other models ORSIS she did not wooden and metal bed, which makes the plant contractor.
How many rifles produces plant is unknown - a trade secret. But, according to representatives of the company, the account goes on thousands of copies.
Currently, T-5000 regularly pass on state tests, which it passes and confidently "with reserve." If it will be adopted, the design will be slightly modified and changed the name. This is due to the fact that, by law, adopted by the armed security forces are prohibited from selling samples of civilians.
Constipation sports Orsis F-Class
Constipation sports Orsis F-Class
© Антон Тушин/Ridus.ru
T-5000 during assembly
T-5000 during assembly
© Антон Тушин/Ridus.ru
ORSIS F-Class в сборочном цехе
ORSIS F-Class в сборочном цехе
© Антон Тушин/Ridus.ru
Dummy Orsis Hunter show potential buyers
Dummy Orsis Hunter show potential buyers
© Антон Тушин/Ridus.ru
Orsis Hunterv demonstracionnom room
Orsis Hunterv demonstracionnom room
© Антон Тушин/Ridus.ru
Orsis F-Class in demonstracionnom room
Orsis F-Class in demonstracionnom room
© Антон Тушин/Ridus.ru
In the assembly shop wizard checks as part of the cartridge chamber
In the assembly shop wizard checks as part of the cartridge chamber
© Антон Тушин/Ridus.ru
Assembly shop
Assembly shop
© Антон Тушин/Ridus.ru
Woodshop
Woodshop
© Антон Тушин/Ridus.ru
Crafts Mother of defective parts
Crafts Mother of defective parts
© Антон Тушин/Ridus.ru

© Антон Тушин/Ridus.ru
Painting muzzle brake-compensator for T-5000
Painting muzzle brake-compensator for T-5000
© Антон Тушин/Ridus.ru

© Антон Тушин/Ridus.ru

© Антон Тушин/Ridus.ru
Receiver is in the process of finalizing
Receiver is in the process of finalizing